ANALISIS PENYEBAB KERUSAKAN PADA MESIN BOILER DENGAN MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) (Studi Kasus : PT. SINERGI BREBES INOVATIF)

Abstract

PT Sinergi Brebes Innovative is a company owned and managed by farmer groups with a focus on producing food from shallots in the form of Shallot Paste, Fried Onions, and Crispy Onions products. Recorded in the production period of 2023, PT Sinergi Brebes Innovative almost every month there are problems with boiler machine damage. Based on the research that has been done, the highest RPN value is obtained, namely damage to the burner component. The damage that occurs is Burner The RPN value obtained from the clogged burner is 294. clogged caused by dirt or dust entering the combustion chamber resulting in the fire produced by the burner is not optimal. The second highest RPN value is damage to the gasket. The RPN value obtained from damage to the seeping perpak component is 280. The damage that occurs is perpak seepage caused by worn perpak so that the channel is obstructed and the flow is not maximized. The following proposals/recommendations from the author to anticipate the occurrence of clogged burner damage are made exhause fan so that dirt/dust can be thrown out so that the work area is clean. Socialization is carried out to operators about the cleanliness of the work area and checking fuel regularly. Machine maintenance is carried out regularly and periodically. Use of the machine according to the machine SOP and machine capacity. Checking the fuel thoroughly and checking the cleanliness of the fuel container. Recommendations given to anticipate the occurrence of perpak seepage damage to occur again, namely the operation of the engine must be in accordance with the procedure so that the pressure is in accordance with the engine capacity, the use of good quality engine lubricants, socialization to operators regarding the use of lubricants and fuel used in the engine, regular engine maintenance and the use of good quality packs.